AI Liquid Cooling & Robotics

Aluminum Cold Plate for an AI Server Rack

machined-channel cold plate with flat mounting faces and leak-tested joints.

Client
An AI infrastructure integrator
Tolerance
±0.005 mm flatness (contact face)
Inspection
CMM + pressure leak test
Materials
Aluminum (6061 / 6063 / 7075)
Aluminum Cold Plate for an AI Server Rack

The engineering story

From requirement to outcome

Serpentine channel cold plate, contact-face flatness benchmark, welded closure, 100% leak check.

Weld distortion versus flatness — sequencing and fixturing had to control deformation.

Channel milling before welding, symmetric weld sequencing, post-weld face finishing and leak test.

Method: CMM + pressure leak test

Tolerance verified: ±0.005 mm flatness (contact face)

Flatness held at benchmark on contact faces; all plates passed leak test.

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